TOTAL PACKAGING SOLUTIONS
Case Packer- Top Load Stand up Bags
ADM Top-Load Case Packers for stand-up bags are engineered to accurately collate and load vertically oriented bags into shipper cartons. This solution is ideal where bag stability, presentation, and consistent pack geometry are critical for downstream handling and transport.
In this configuration, filled bags exit the bagging machine and are collated into defined rows and columns before being placed upright into open RSC shipper cartons from above. The controlled top-load process ensures bags remain stable during transfer, protecting pack integrity while achieving uniform case fills.
Stand-up top-load case packing is commonly used for pillow bags, gusseted bags, and quad seal formats where vertical orientation improves carton utilisation and product protection. Systems are engineered to match upstream bagger speeds and carton dimensions, allowing smooth, continuous operation even across multiple SKUs.
As part of an ADM turnkey packaging line, stand-up top-load case packers integrate seamlessly with the built in carton erectors and case sealers delivering a reliable and scalable end-of-line solution built for high-volume production environments.
ADM-ZTLS series Top-Load Case Packer with integrated case erecting and sealing is a compact, fully coordinated end-of-line solution designed to pack stand-up or lay-flat bags directly into shipper cartons with precision and consistency. By combining case erection, top-load packing, and case sealing into a single system, ADM reduces line complexity while improving overall reliability and throughput.
Filled bags are collated and presented in a defined pattern before being placed into open cartons from above using controlled pick-and-place motion. Once loaded, cartons are automatically closed and sealed within the same machine frame, eliminating the need for separate downstream equipment and additional transfer points.
This integrated design ensures accurate pack geometry, consistent case presentation, and smooth line flow—particularly beneficial where floor space is limited or where simplified line control is required. The system is engineered to suit pillow bags, gusseted bags, and quad seal formats, with pack patterns configured in rows and columns to match RSC shipper dimensions.
Designed as part of an ADM turnkey packaging line, the integrated top-load case packer synchronises seamlessly with upstream bagging systems and downstream palletising. The result is a reliable, scalable end-of-line solution that reduces manual handling, improves consistency, and delivers long-term performance in demanding production environments.
Key Features – Integrated Top-Load Case Packer
- Integrated case erecting, top-load packing, and case sealing within a single machine frame
- Designed for stand-up or lay-flat bag placement into RSC shipper cartons
- Controlled top-load placement for accurate, repeatable pack patterns
- Configurable rows-and-columns packing to suit carton dimensions
- Handles pillow, gusseted, and quad seal bag formats
- Reduced line footprint by eliminating separate case erectors and sealers
- Synchronised operation with upstream bagging and conveying systems
- Consistent case presentation ready for downstream palletising
- Reduced transfer points to improve reliability and minimise product damage
- Engineered for continuous operation in industrial food and FMCG environments
Applications – Integrated Top-Load Case Packer
This integrated top-load case packing system is suited to applications where space efficiency, pack accuracy, and simplified line control are critical. By combining case erection, packing, and sealing into a single platform, it is ideal for operations seeking to reduce manual handling and equipment interfaces.
Typical applications include:
- Snack foods – stand-up pillow bags and gusseted bags packed into shipper cartons
- Pet food and treats – small to medium retail bags requiring stable vertical loading
- Coffee and dry foods – pouches and quad seal bags packed for wholesale and distribution
- Agriculture and gardening products – bagged fertilisers, soil additives, and pellet products
- Frozen and ambient food products – consistent carton packing for downstream palletising
The system performs particularly well in lines running multiple SKUs and pack patterns, where fast changeovers and repeatable carton presentation are required.
When integrated into an ADM turnkey packaging line, the system synchronises with upstream bagging and conveying equipment and delivers sealed, pallet-ready cartons with consistent quality and reliable throughput.
Example — Stand-Up Snack Bags with Integrated Case Packing
A food manufacturer produces stand-up pillow and gusseted bags that need to be packed efficiently into shipper cartons for wholesale distribution. Floor space is limited, and the operation requires a compact end-of-line solution with minimal manual handling.
In this application, filled bags exit the bagging machine and are conveyed to a collation zone where they are grouped into a defined rows-and-columns pattern. The integrated top-load case packer erects RSC cartons automatically and places the stand-up bags into the open cartons from above using controlled pick-and-place motion. Once loaded, cartons are closed and sealed within the same machine frame before being discharged to palletising.
System capability includes:
- Stable vertical loading of stand-up bags to maintain pack presentation
- Accurate carton fill patterns matched to shipper dimensions
- Reduced line footprint through integrated case erection and sealing
- Consistent, sealed cartons ready for palletising
- Smooth synchronisation with upstream bagging and conveying systems
This integrated approach provides manufacturers with a streamlined end-of-line solution that improves consistency, reduces manual intervention, and delivers reliable carton output within a single coordinated system.
Specifications
| Model | ADM-ZTLS-1 | ADM-ZTLS-2 | ADM-ZTL-3 |
|---|---|---|---|
| Robot Speed (max) | 20 cycles per min | ||
| Bag Speed (bpm) | 60bpm – Pattern 3×1 single file | 90bpm – Pattern 3×2 dual file | 120 bpm – Pattern 3×3 triple file |
| Bag Size (mm) | W80-350 × H100-400 × D100mm | ||
| Case Erector Speed (max) | 12 cases per min (max) | ||
| Carton Size (mm) | L250-600 × W120-400 × H120-400 | ||
| Tape Size (mm) | 48mm × 300 diameter | ||
| Blank Storage (mm) | 1300mm | ||
| Machine Size (mm) | L5025 × W2000 × H2160 | ||
| Power supply | 415V, 50Hz, 3 phase, 6kW | ||
| Weight | 2500kg |