TOTAL PACKAGING SOLUTIONS

Palletiser

ADM palletising systems provide a reliable and automated solution for stacking packed shipper cases onto pallets at the end of the production line.

As production volumes increase, the efficient palletising of packed cases becomes a critical step in the packaging process. ADM Case Palletising systems provide a reliable and automated method for stacking shipper cartons onto pallets, preparing products for storage, distribution, and transport.

Designed for modern manufacturing environments, ADM palletisers integrate seamlessly with upstream case packing equipment such as case erectors, case packers, and case sealers. Using advanced robotic handling and intelligent pattern control, the system accurately places cases into stable pallet patterns while maintaining consistent throughput and product handling.

ADM Case Palletisers are engineered to handle a wide variety of carton sizes, weights, and pallet configurations. Whether palletising cases of food products, agricultural goods, consumer items, or industrial materials, the system ensures repeatable accuracy and safe operation.

With compact layouts, flexible programming, and the ability to operate continuously with minimal operator involvement, ADM palletising solutions help manufacturers improve end-of-line efficiency, reduce manual handling, and maintain consistent pallet quality across every production run.

The ADM Case Palletiser is designed to automate the stacking of packed shipper cartons onto pallets at the end of the production line. Using robotic handling and intelligent pallet pattern control, the system accurately places cases in consistent layers to produce stable, transport-ready pallet loads.

The palletiser integrates easily with upstream packaging equipment such as case packers, case sealers, conveyors, and inspection systems. Once cases leave the case packing line, they are transferred to the palletising station where the robotic arm lifts individual cases or layers and positions them onto the pallet according to a programmed stacking pattern.

Built for industrial production environments, the ADM palletiser is capable of handling a wide range of carton sizes, weights, and pallet configurations. The system can be programmed for multiple pallet patterns, allowing quick adjustment for different products or case formats with minimal changeover time.

With robust construction, precision motion control, and flexible programming, the ADM Case Palletiser provides a reliable end-of-line automation solution that improves throughput, reduces manual handling, and ensures consistent pallet quality for storage, shipping, and distribution.

Features — Case Palletiser

• Robotic palletising system for automated case stacking
• Handles a wide range of shipper carton sizes and weights
• Programmable pallet patterns for different case configurations
• Vacuum or mechanical gripper end-of-arm tooling options
• Integration with case packers, case sealers and conveyor systems
• Compact footprint suitable for existing production lines
• High payload industrial robotic arm for continuous operation
• Touch screen HMI for simple operation and recipe selection
• Quick changeover between pallet patterns and case formats
• Pallet detection and automatic layer placement
• Guarding and safety interlocks to AS4024 standards
• Designed for reliable operation in industrial packaging environments

Applications — Case Palletiser

ADM Case Palletisers are designed for end-of-line palletising of packed shipper cartons across a wide range of industries. After cartons are erected, packed, and sealed, the palletiser automatically lifts and stacks cases onto pallets using programmed pallet patterns to ensure stable, transport-ready loads.

Typical industries and applications include:

Food and FMCG products – snacks, cereals, dairy powders, dry foods
Pet food and animal nutrition – cartons containing packaged pet food or treats
Agriculture and horticulture products – fertilisers, garden products and soil conditioners
Beverages and liquid products – cartons containing liquid bags or bottles
Consumer packaged goods – retail products prepared for warehouse distribution

Integrated into an ADM turnkey packaging line, the case palletiser works seamlessly with case erectors, case packers, case sealers, conveyors, and pallet wrapping systems to deliver a fully automated end-of-line packaging solution.

Detailed Application Example – Case Palletiser

Example – Pet Food Shipper Cases

A pet food manufacturer requires an automated solution to palletise sealed shipper cartons leaving the case packing line. The cartons contain packaged dry pet food and must be stacked into stable pallet loads ready for warehouse storage and distribution.

In this application, sealed cartons are conveyed from the case sealer to the ADM Case Palletiser. The robotic palletiser lifts each carton using a vacuum end-of-arm tool and places it onto the pallet according to a programmed stacking pattern. Layer formation ensures the pallet load remains stable while maintaining consistent throughput from the packaging line.

System capability includes:

• Accurate placement of cartons into programmed pallet patterns
• Stable pallet loads ready for stretch wrapping and transport
• Synchronisation with upstream case packing equipment
• Reduced manual handling and improved operator safety
• Integration with pallet conveyors and pallet wrapping systems

This configuration demonstrates how ADM palletising systems complete the end-of-line packaging process, delivering consistent pallet quality while improving efficiency and reliability in high-volume production environments.

Specifications

Model ADM-A30_ ADM-A50_ ADM-A60_
Belt Drive 2 x Side Drive 2 x Side Drive 2 x Top, 2 x Bottom
Safety EM stop EM stop EM stop
Carton Size L130plus×W80-300×H90-300mm L150plus×W150-500×H120-520mm L150plus×W150-500×H120-520mm
Speed 20cpm 15cpm 15cpm
Tape Width 48mm (S=Standard), 60mm, 75mm (W=Wide Optional)
Table Height Mim.560mm, Max.760mm
Machine Size L1020lus×W850×H1390mm L1020×W850×H1390mm L1020×W850×H1480mm
Power supply 240V 50Hz 0.3kW 240V 50Hz 0.3kW 240V 50Hz 0.4kW
Weight 130kg 130kg 130kg