TOTAL PACKAGING SOLUTIONS
Entry Level Palletiser (30 kg Payload)
ADM entry-level palletising systems provide an efficient and affordable introduction to robotic palletising for manufacturers seeking to automate end-of-line packaging operations. Designed for compact production environments, the 30 kg payload palletiser offers reliable handling of cases and bags while maintaining a small footprint and simple operation.
Ideal for small to medium production lines, the system automatically stacks packed products onto pallets using programmed pallet patterns to ensure stable pallet loads. By replacing manual palletising tasks, the ADM entry-level palletiser improves workplace safety, reduces labour dependency, and maintains consistent pallet quality.
The palletiser integrates easily with upstream packaging equipment including case packers, bagging machines, conveyors, and pallet wrapping systems. With flexible programming and reliable industrial robotics, ADM entry-level palletising solutions provide manufacturers with a scalable automation platform as production demands grow.
The ADM Entry Level Palletiser is designed to automate the stacking of packed cases and bags onto pallets at the end of the production line. Built around a compact industrial robotic arm with a 30 kg payload capacity, the system provides reliable palletising performance for small to medium production lines.
Products leaving the packaging line are conveyed to the palletising station where the robotic arm lifts each case or bag using an appropriate end-of-arm tool such as a vacuum head or mechanical gripper. The robot then places the product onto the pallet following a programmed stacking pattern, forming stable pallet loads ready for wrapping, storage, or transport.
The palletiser is capable of handling a wide range of carton sizes and bag formats while maintaining consistent placement accuracy. Multiple pallet patterns can be stored within the control system, allowing operators to quickly change between different product formats with minimal setup time.
With its compact footprint, intuitive control interface, and robust industrial construction, the ADM Entry Level Palletiser provides an efficient and dependable end-of-line automation solution that reduces manual handling while maintaining consistent pallet quality.
Features
• 30 kg payload robotic palletising system
• Compact footprint suitable for smaller production lines
• Handles both shipper cases and filled bags
• Flexible pallet pattern programming
• Vacuum or mechanical gripper end-of-arm tooling
• Touch screen HMI with simple operator controls
• Quick changeover between product formats
• Integration with conveyors, bagging machines and case packers
• Guarding and safety interlocks to AS4024 standards
Applications — Entry Level Palletiser (30 kg Payload)
The ADM Entry Level Palletiser is designed for end-of-line palletising of packed products across a wide range of industries. Its compact robotic design makes it ideal for small to medium production lines where consistent pallet formation and reduced manual handling are required.
Typical applications include:
• Food and FMCG products – cartons containing snacks, cereals, powders and packaged foods
• Pet food and animal nutrition – palletising bags or shipper cases of pet food products
• Agriculture and horticulture products – fertilisers, soil conditioners and gardening products
• Beverages and liquid products – cartons containing bottles, pouches or bagged liquids
• General consumer goods – packaged retail products prepared for distribution
The palletiser integrates easily with upstream packaging equipment such as bagging machines, case packers, conveyors, inspection systems and pallet wrapping machines, creating a complete end-of-line automation solution.
Detailed Application Example — Entry Level Palletiser (30 kg Payload)
Example — Roasted Coffee Shipper Cases
A coffee roasting company requires an automated solution to palletise shipper cartons containing 250 g, 500 g, and 1 kg roasted coffee bags leaving the case packing line. Manual palletising previously limited throughput and resulted in inconsistent pallet stacking.
In this application, sealed cartons exit the case sealer and are conveyed to the ADM Entry Level Palletiser. The robotic arm lifts each case using a vacuum end-of-arm tool and places it onto the pallet following a programmed stacking pattern. Multiple pallet recipes can be stored to accommodate different carton sizes produced during roasting operations.
System capability includes:
• Reliable palletising of coffee shipper cartons
• Flexible pallet patterns for different case sizes
• Consistent pallet formation for warehouse storage and distribution
• Reduced manual handling and improved operator safety
• Integration with case packing lines and pallet wrapping systems
This configuration demonstrates how the ADM Entry Level Palletiser provides coffee producers with a compact and reliable end-of-line automation solution while maintaining efficient packaging operations.
Specifications
| Model | ADM-CP30_Single Lane | ADM-CP30_Twin Lane |
| Base Style | Lifting suction or gripper | Lifting suction or gripper dual lane |
| Structure | Steel base& 6061 Aluminium Robot Arm | Steel base& 6061 Aluminium Robot Arm |
| Max Load | 30kg (includes gripper) | 30kg (includes gripper) |
| Working Radius | 1900mm | 1900mm |
| Max Palletising Height | 2400mm | 2400mm |
| Speed | Up to 9 cpm | Up to 9 cpm |
| Supported Protocol | Modbus-TCP, EtherCAT, CAN, RS232/485 | Modbus-TCP, EtherCAT, CAN, RS232/485 |
| Power Requirement | 240V 50Hz 3.5kW | 240V 50Hz 3.7kW |
| Air Pressure | 0.6-0.7 MPa | 0.6-0.7 MPa |
| IP Rating | IP54 | IP54 |