TOTAL PACKAGING SOLUTIONS

ADM-NRCSP-10T -Top Spout Filling and Capping Machine

Spouted pouch packaging is rapidly growing across liquid and semi-liquid applications, offering a convenient, resealable and transport-efficient format for products such as beverages, sauces, dairy liquids, personal care and household goods. The format combines strong shelf presence with functional dispensing, making it ideal for both FMCG and bulk distribution.

ADM Packaging Automation supplies complete solutions for filling and capping top spouted pouches, supporting manufacturers looking to improve consistency, reduce manual handling and scale production. From pouch feeding through to filling, capping and discharge, our systems are designed to deliver stable handling of flexible pouches while maintaining accurate dosing and secure closure.

The ADM-NRCSP series integrates pouch loading, filling and capping into a controlled multi-station process, ensuring reliable throughput while protecting pouch integrity. Designed for integration into complete packaging lines, the system can be combined with conveying, inspection and end-of-line automation to deliver a fully automated liquid packaging solution.

Whether for new product launches or upgrading existing lines, ADM works with manufacturers to implement practical, high-performance spouted pouch systems that support efficiency, product quality and long-term operational reliability.

The ADM-NRCSP-10T is a fully automatic rotary system designed for filling and capping top spouted pouches across a wide range of liquid and semi-liquid applications. The machine utilises a multi-station indexing platform with twin gripper stations for secure pouch handling, ensuring stable transfer from pouch loading through to final discharge.

Pouches are fed automatically from a high-capacity magazine (up to 400 pouches) and transferred through a controlled sequence of operations including feeding, coding, filling and capping. The cam-driven system ensures precise synchronisation between stations, delivering consistent performance and repeatable accuracy at production speeds of up to 36 pouches per minute, depending on product and pouch configuration.

The filling system can be configured to suit different product viscosities, enabling accurate dosing of liquids such as beverages, dairy products, sauces and other flowable products. Integrated spout capping ensures secure closure, maintaining product integrity and preventing leakage during handling, transport and storage.

Constructed with a stainless steel outer body and hygienic contact components, the machine is suited to demanding production environments while maintaining a robust structural frame for long-term reliability. The system incorporates premium global components including SEW, FESTO, SMC and LS, ensuring strong local support and serviceability.

Designed for integration into complete packaging lines, the ADM-NRCSP-10T can be combined with infeed conveying, inspection systems and end-of-line automation such as case packing and palletising. This allows manufacturers to implement a fully automated, end-to-end packaging solution, improving efficiency while reducing manual handling.

Key Features – Top Spout Filling and Capping Machine

• Fully automatic rotary system for spouted pouch filling and capping
• Up to 36 pouches per minute, depending on product and pouch
• Twin gripper stations for stable and secure pouch handling
• 5-station process – feed, code, fill, cap and discharge
• High-capacity pouch magazine holding up to 400 pouches
• Fast pouch size changeover in approximately 5 minutes
• Cam-driven indexing system for precise synchronisation
• Compatible with liquids and semi-liquids across various viscosities
• Integrated spout capping system for secure sealing
• Built with stainless steel body and hygienic components
• Equipped with premium global brands (SEW, FESTO, SMC, LS, Motovario)
• Designed for integration into complete automated packaging lines

Applications – Top Spout Filling and Capping Machine

The ADM-NRCSP-10T Top Spout Filling and Capping Machine is designed for packaging a wide range of liquid and semi-liquid products into top spouted pouches, supporting both FMCG and industrial applications.

Typical applications include:

• Beverages and drinking liquids
• Dairy liquids such as milk, cream and yoghurt drinks
• Sauces and condiments
• Cooking oils and liquid food products
• Baby food and puree products
• Personal care liquids such as shampoos and lotions
• Household products including detergents and cleaning liquids

The machine is well suited to applications requiring resealable packaging, accurate filling and secure spout capping, while maintaining consistent production performance within an automated packaging line.

Detailed Application Example- Dairy Beverage

A dairy beverage manufacturer packaging 1 L spouted pouches of milk-based drinks can utilise the ADM-NRCSP-10T as part of a fully automated filling line. Empty pouches are loaded into the high-capacity magazine, allowing continuous operation with minimal operator intervention.

The machine automatically feeds each pouch into the system, where it passes through date coding, filling and spout capping stations. A volumetric or flowmeter-based filling system accurately doses the liquid product, while the twin gripper mechanism maintains stable pouch handling throughout the process. The integrated capping station then applies and secures the spout cap, ensuring leak-proof packaging.

Finished pouches are discharged onto an outfeed conveyor for inspection, case packing and palletising. Operating at speeds of up to 30–36 pouches per minute, the system enables the manufacturer to increase throughput, reduce manual handling and maintain consistent product quality for retail or export distribution.

Detailed Application Example – Children’s Lunch Drinks

A beverage manufacturer producing 200–250 mL spouted pouches for children’s lunch drinks can utilise the ADM-NRCSP-10T to deliver consistent, high-volume production in a compact retail format. Pre-made pouches are loaded into the high-capacity magazine, allowing continuous operation with minimal operator input.

Each pouch is automatically fed through the machine where it undergoes date coding, filling and spout capping. A precision filling system ensures accurate dosing of juice or flavoured milk, while the twin gripper mechanism maintains pouch stability, preventing misalignment or spillage during filling. The integrated capping station securely applies the spout cap, ensuring a leak-proof, resealable package suitable for on-the-go consumption.

Finished pouches are discharged onto an outfeed conveyor and can be transferred to secondary packaging such as cartons or multipacks, followed by palletising for distribution. Operating at speeds of up to 30–36 pouches per minute, the system enables manufacturers to meet high retail demand while maintaining consistent pack quality and production efficiency.

Specifications

Model ADM-NRCSP-10T-0.5L ADM-NRCSP-10T-1L
Bag Type Doy, Flat Bag, Flat Bottom, Spout
Stations 5 x 2 5 X 2
Bag Size Up to 500ml Up to 1 Litre
Speed Up to 36 BPM
Power Supply 415V 50Hz
Air Pressure 0.6 MPa